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Design Methods for FPCBs_3_FPCBs Structure Design Method and Examples
After completing the selection of components for the flexible board, the overall structure can be preliminarily planned based on the product wiring relationships and system equipment. This can be done in the following three aspects:
Observe the structural characteristics of the product equipment and make an overall structural plan for the design of the flexible printed board. Identify the available and unavailable areas, and try to avoid the unavailable areas as much as possible.
Understand the wiring relationships of the flexible printed board and clarify the routing requirements between each component. For two related components, try to directly connect them structurally to avoid adding design routing. At the same time, simplify components without wiring relationships to reduce or avoid routing structures.
Further improve the details. For flexible printed boards with a large number of components and complex wiring relationships, consider the design of mounting retention positions to increase product reliability during structural design. At the same time, consider whether rigid areas need to be set up as transfer positions between surface-mount soldering points based on the assembly and soldering methods of the selected components.
During the structural design of the flexible printed board, try to avoid overlapping the component exit positions with other routing positions. This can reduce design difficulty and production costs while improving processability.
For example, a flexible printed circuit board with five components assembled on a device has a wiring relationship characterized by one component corresponding to multiple components. Most of the component types are J63A straddle surface-mount types with small pin layout dimensions. Based on these characteristics, after observing the positions and spatial structures of various mating devices on the product's supporting equipment, the flexible printed board's component model was selected. At the same time, the structural layout of the flexible printed circuit board began. Since the routing of surface-mount components can only be restricted to one layer, it is necessary to design a transfer area. At the same time, considering the product's structural fixation requirements, the transfer area is used as a fixed area, and additional fixed mounting lugs are added elsewhere. This not only increases the product's reliability but also reduces the number of layers in the electrical circuit design. The final five--terminal flexible printed circuit board structure design is shown in Figure 4.
Figure 4 Structural Design of a Five-Terminal Flexible Printed Circuit Board