FPC Prototype in Humanized Way

Quick FPC, Rigid-flex PCB prototype and PCB Assembly

1Layer Flex PCB
1L Flex PCB_0.08mm
1L Flex PCB_0.1mm
1L Flex PCB_0.13mm
2Layer Flex PCB
2L Flex PCB_0.1mm
2L Flex PCB_0.15mm
2L Flex PCB_0.23mm
2L Flex PCB_0.25mm
2L Flex PCB_0.35mm
Multi-Layer Flex PCB
4L Flex PCB_0.3mm
3L Flex PCB_0.2mm
4L Flex PCB_0.2mm
6L Flex PCB_1.2mm
Rigid-Flex PCB
4L Rigid-flex PCB
2L Rigid-flex PCB
6L Rigid-flex PCB
Flex PCB Assembly
1L Flex PCB Assembly
2L Flex PCB Assembly
4L Flex PCB Assembly
Rigid-Flex PCB Assembly
2Layer_Rigid-Flex PCB and Assembly
4Layer_Rigid-Flex PCB and Assembly
6Layer_Rigid-Flex PCB and Assembly
Rigid PCB and Assembly
FR4_2Layer PCB and Assembly
FR4_4Layer PCB and Assembly
FR4_6Layer PCB and Assembly
FR4_8Layer HDI PCB and Assembly
FR4_12Layer HDI PCB and Assembly


This Turnkey PCB Assembly project is a 4Layer Rigid-Flex PCB with FR4 + PI, Rigid area 1.0mm Thickness, Flex area 0.15mm Thickness, Outer Copper 1oz, Inner Copper 0.5oz, Red Solder Mask + Yellow Coverlay, Both Sides White Silkscreen, ENIG Finish, vias tented. The unique parts quantity is 32, the total SMT parts is 62, the THT parts quantity is 2 and it has 9 special parts (QFN, QFP, BGA parts, etc.). As you can see from the above PCBA pictures, the PCB board required the SMT Assembly only on the top side. THe THT parts put on the bottom side and soldered no the top side.


For this production order, we made the PCB in a 2*3-up panel which good for SMT assembly. In the same time, we started the Components sourcing job and we finished it within 1days and waiting for the parts delivery in the next 6days. When PCB boards and Components were all ready, we did IPQC for checking the process and then do SMT assembly to put all SMD parts on the PCB board and go through the reflow soldering oven. Once SMT assembly job done, the boards went through AOI for checking the soldering quality.  The client provided program & FCT test guide file and we followed 100% for all boards.


Hope it makes sense, and below is the standard PCB assembly services we offer:

• One-Stop from Design to PCBA boards: we design the PCBA boards based on your needs and make the PCBA boards to meet all your needs. 


• Turnkey PCB and Assembly: We make PCB boards following your Gerber files, purchase components as your BOM file, and do PCB assembly as the assembly drawing and P&P file shows.

• Multiple PCB Assembly Services: SMT, THT, Mixed Assembly, Package on Package (POP), Rigid PCBs, Flex PCBs - if there's a type of printed circuit board that can be assembled, we almost surely do it.

• Flexible Volume Assembly Alternatives: Prototypes, low volume, high volume — we do it all.

• Parts Sourcing: All components will get your approval before purchasing. We have years of experience and stable relationships with authorized electronic components manufacturers and distributors, so new & original parts will be provided. 

• Comprehensive Quality Assurance: From visual inspection to AOI, X-ray inspection, ICT and FCT, we take quality control very seriously and test everything rigorously for functionality and quality.



PCB Capabilities Short List


PCB Material

Rigid PCB Material: FR4 TG 130 - FR4 TG 180, Rogers, Aluminum, Copper core, Rogers, etc.


Flex PCB Material: PI, PET, Super-thin FR4, etc.

Minimum Track width/space

Rigid PCB: 0.078mm/0.078mm


Flex PCB: 0.035mm/0.035mm

Blind/Buried ViasYes
Minimum holes size

Rigid PCB: 0.1mm

Flex PCB: 0.025mm

Surface FinishHASL, Immersion Gold (ENIG), Immersion Tin, Immersion Silver, OSP, ENEPIG, Hard Gold Plating



PCB Assembly Capabilities Short List


QuantityFrom prototype to mass production (No MOQ and no limit)
Assemble Types

SMT, THT, Hybrid, Single side or both sides

Available for Rigid PCB, Flex PCB and Rigid-Flex PCB

Parts ProcurementFull Turnkey (We provide all parts)
Partial Turnkey (Customer provide some parts, and we provide the rest)
Kitted (Customer provide all parts)
Components Package01005, 0201, BGA, QFN, QFP, etc.
TestVisual Inspecction, AOI, X-Ray, ICT, FCT, etc.
Other ServicesIC Programming, Box Build, PCBA copy, Injection Molding, CNC, etc.



Files Required for Turnkey PCB Assembly


Files RequiredSpecification
Gerber files*Gerber files in format of RS-274X for PCB fabrication, or other PCB files like .pcbdoc, .pcb, .brd, etc.
BOM files*BOM file in excel format for components sourcing and PCB assembly. It should include the components basic information: Reference Designators, Quantity, Part number, Description, etc. Click BOM Template for your reference.
Pick & Place file*Also known as Centroid file or XY data. It describes the position and orientation of all the surface mount parts and it can help us to quickly programming the SMT assembly machines. Click P&P Template for your reference.
Assembly drawing (if available)  It includes the positions and polarities of the components designators which can help us better understand your assembly needs, correcting some ambiguous or even mistaken placements, and ends up with an excellent job. Click Assembly Drawing Template for your reference.
Testing Guide & Test Fixtures  (if necessary)To ensure the boards quality, we can test the boards following the provided testing guide & test fixtures before shipping.
Programming files & Programming tool  (if necessary)We could do IC programing for our customers if required.


Contact us

  • Email: sales@fpcway.com
  • Tel: 086 18576671093
  • Skype: Downey_PCB-PCBA
  • Address: No.12, Shapuwei Industrial Road
  • Songgang Street, Baoan District, Shenzhen

About us

  • Based in Shenzhen China, FPCway is professional at Flex PCB,
    Rigid-flex PCB and PCB assembly services
  • Flex PCB compliant ISO9001, ISO14001, TS16949, UL, RoHS.
    PCB Assembly compliant ISO9001, IATF16949, IPC-A-610E.
  • Our aim is "Humanized way to make Flex PCB". Choose us,
    you will have the best flex PCB and assembly partner.


© 2023-2033 FPCWAY All Rights Reserved