Our excellent Flex PCB assembly service could do 1-16Layer Flex PCB Fab and Assembly and components sourcing, no MOQ and no shape/size limit. FPCway offers quick-turn flex PCB assembly and FPC assembly services. With years of experience, we handle prototype to volume production for companies worldwide.
Flex PCB boards are always very thin, from 0.05mm-0.7mm, and could be bent very easily which means they cannot be put on SMT lines directly as the rigid-flex PCB boards or Rigid PCB boards. They need a carrier or fixture to fix them well and then go through the SMT lines for soldering. With our 10+ years experience in flex PCB fab and flex PCB assembly (FPC assembly), we can always find the easy way to assemble your flex PCB boards in high quality and low cost.
Flex PCB Assembly Process and Capabilities
Flex PCB Assembly Process
Flex PCB Assembly Capabilities
Flex PCB Assembly Machines
Material Receiving → IQC → Stencil & Assembly Fixture → SMT Line Loading → IPQC → Solder Paste Printing → QC → Automatic SMD Mount → QC → Reflow Soldering → QC → AOI → SMT QC Sampling (QA) →
DIP Line Loading → IPQC → DIP Assembly → Wave Soldering → Touch Up → QC → DIP QC Sampling (QA) → Functional Circuit Test (FCT) → FCT QC Sampling → Packing → Shipping
Max Board Size: 500mm*500mm, 250mm*2520mm
GKG Automatic Solder Paste Printers
SMT & Thru-hole & Hybrid Assembly
Panasonic High-speed SMT Machines
Yamaha Multi-functional SMT Machines
01005, 0201, BGA 0.3mm pitch, QFP 0.3mm pitch
Reflow Oven & 1 Wave Soldering Oven
Lead-free - RoHS
AOI (Auto Optical Inspection) Machines
Visual Inspection, AOI, In-Circuit Test (ICT), Functional Test (FCT), All BGA X-Ray inspected
Other Techniques: Customized/special assembly, Conformal coating, nano water-proof technology, IC Programming, Mechanical Assembly, etc.
Test and Packing Room
Files Required for Turnkey PCB Assembly
|Gerber files in format of RS-274X for PCB fabrication, or other PCB files like .pcbdoc, .pcb, .brd, etc.
|BOM file in excel format for components sourcing and PCB assembly. It should include the components basic information: Reference Designators, Quantity, Part number, Description, etc. Click BOM Template for your reference.
|Pick & Place file*
|Also known as Centroid file or XY data. It describes the position and orientation of all the surface mount parts and it can help us to quickly programming the SMT assembly machines. Click P&P Template for your reference.
|Assembly drawing (if available)
|It includes the positions and polarities of the components designators which can help us better understand your assembly needs, correcting some ambiguous or even mistaken placements, and ends up with an excellent job. Click Assembly Drawing Template for your reference.
|Testing Guide & Test Fixtures (if necessary)
|To ensure the boards quality, we can test the boards following the provided testing guide & test fixtures before shipping.
|Programming files & Programming tool (if necessary)
|We could do IC programing for our customers if required.